BRASS & ALU
↓ CUSTOMER DESIGN
Mixing OMB Saleri S.p.A. high technology with reliability and efficiency of OMB Saleri S.p.A. R&D staff, concepts and ideas coming from our customers’ drawings find their concrete realization or can be developed in co-design with specific studies on the most efficient and cost-effective solutions for the customer.
Our R & D department is a team of engineers with long experience in:
—Mechanical and metallurgic specialization- Heating and Plumbing applications
—Fluid control studies and safety devices
—Handling a variety of gasses (NG, LPG, H2, N) oils and hydraulic applications
—Handling high pressure (from 0 to 2.000 bar) on severe conditions of flow, temperature and vibrations
Our software and tools:
—CAD 3D/2D design
—Electromagnetic field simulations
—Computational Fluid Dynamics CFD
OMB Saleri S.p.A. also offers complete assistance in the process of Testing and
Certification with the approval International Authorities.
Our prototyping department is available for:
—Production of prototypes for developments & tuning activities
—Production of small batches
—3D Printer to create physical objects directly from digital files
↓ PROJECT VALIDATION
The combination of the most advanced technical equipment, 15 expert professionals trained in specific fields and the most advanced quality techniques assure the best quality control of processes and products. Before starting mass production OMB Saleri S.p.a. provides initital batch for internal and external validation.
—ISIR (Initial Sample Inspection Report)
—Raw material certificate
—PPAP including Control Plan, Laboratory test, Flow chart
↓ PRODUCT OPTIMIZATION
Our Technical dept. analyses and studies products process combining the most cost-effective cycle with High Standard Quality Solutions.
↓ RAW MATERIALS
High quality raw material is an unquestionable ingredient for excellent finished products. We’ve been cooperating for years with leading brass and aluminium producers, both Italians and Europeans. Our quality system constantly monitors incoming raw material. Material traceability throughout the entire process is a warranty for our customers.
Forging and die casting are provided by specialized partners following our strict Quality Standard procedures. We are able to forge from few gr to 5 kg.
↓ PRODUCT VALIDATION
All the parts incoming from our Partner suppliers are constantly checked in order to keep all the phases of production process under OMB High Standard level.
OMB Saleri S.p.A. production facilities are equipped with state of the art machineries including CNC, TRANSFER, MULTISPINDLE machines, assisted by automatic loading and unloading robots. Brass and Aluminum bodies are daily produced by transfer machines with turning jaws ranging from 5 to 15 electro spindle units, while more complex or difficult shapes are machined on CNCs insuring high quality and precision. OMB S.p.a. constantly invests in latest technology: in year 2015 OMB Saleri S.p.a. expanded its facility list with a Multi Control Center Machine for medium and small batches with a High Quality Standard Level. Internal tool manufacturing gives OMB Saleri S.p.A. autonomy and flexibility. Each production area is linked to an automatic storage system of tool presetting which ensures durability and tool preservation. Each tool is electronically classified and allocated in an automatic storage system.
↓ ASSEMBLING AND TESTING
OMB is equipped with:
—Fully automated assembling and testing lines with poke-yoke system
—“Grey room” for testing and assembling in controlled area
—Clear room for H2 handling
—Helium vacuum test
↓ PACKAGING AND SHIPMENT
OMB Saleri S.p.a. follows logistic customer’s requirements in terms of delivery methods and packaging. We guarantee last quality check before shipment and on time deliveries.
↓ AFTER MARKET CARE
We firmly believe that the total Customer Satisfaction is the most important ingredient to establish long-lasting relationship with our customers. OMB Saleri S.p.a. is not just a mere supplier but it will be your Reliable Partner.
CUSTOMIZE GRAPHICS AND PACKAGING
The convenience to have your goods always available. All exigences of your customers served Just In Time.
Our experts offer the best and smart solutions in order to Improve your Product and reduce costs.
No waste, no risk of obsolescence, lead-time optimization, delivery and production scheduled together with the customer.
Our experience to suggest the most suitable packaging: Functional, Ecological, Safe and Handy.
AFTER SALE SUPPORT
We have more than 20 years of cooperation with the most important Certification Authorities in the world: a guarantee of Efficiency and Reliability.
Opportunity to customize your product with your Logo thanks to our laser machines.
OMB is equipped with a modern fully automated Assembling Department to serve both Automotive and HVAC customers.
OMB products are covered by public liability and Recall Insurance.
From raw material to the final product bar-codes or special labels available to trace all the stages of production.
Mitutoyo Micrometer Laser Scan machines available to check 100% precision all critical quotes.
“Create your prototype” has never been easier with our State-of the-Art 3D Printer.
Internal test facilities for an accurate and safe product development. We are equipped with the same test machines utilized by the Certification Authorities. Tests in combination with low temperatures, vibrations, high flow and contaminants can be performed.
PROMPT REPLY WITHIN 24H
SHIPMENT 12 MONTHS/YEAR
Our sales team aims to reply to all e-mails within a 24 hour period (usually sooner). We believe that mantaining high standards in business communication is sign of professionalism and customer care.
Don’t be afraid of Italian summer holidays: we assure shipments in August.
N° 5 Multispindlers GILDMEISTER with 6 spindles for turned brass pieces (Diameter 20-25).
N° 4 Transfer BTB (2 TRO 6S, 6S/5U and 6S/7U) for nuts/handwheels with automatic loading system.
N° 2 Transfer GNUTTI (ISO40) with 12 units & ABB robot.
N° 1 Transfer PORTA (ISO40 CN-EL) with 15 units & ABB robot.
N° 1 Transfer BTB (8S/19U CN-EL ISO40) with 19 units & ABB robot.
N° 1 Transfer BTB (9S/24U ISO40) with 21 units and ABB robot.
N° 1 Transfer BTB (8S-4U CN-HY ISO30) with 4 units and 2 ABB robots.
N° 2 Transfer GNUTTI (ISO40 CN) with 27 units & 2 ABB robots till washing process.
N° 1 CNC Transfer BTB (ISO40) with 26 units & ABB robot.
N° 1 CNC Transfer BTB (ISO40) with 28 units & ABB robot.
N° 1 CNC MULTICENTER PORTA (ISO40) with 3 units and 72 tools.
N° 1 CNC Centre Mazak for small production lots.
N° 2 CNC Lathes Mazak (one for small production lots and one for production).
N° 1 CNC Lathe MURATA for production.
N° 1 CNC FLEXIBLE TRANSFER GNUTTI GT2 (HSK63) with 28 units & FANUC robot.
↓ RESEARCH AND DEVELOPMENT
N° 20 AUTOCAD 3D/2D Inventor stations
N° 1 CAD/CAM ESPRIT
↓ QUALITY DEPARTEMENT
N° 2 ZEISS 3D, Profiles projector, Instrument for the analysis of Vickers and Brinnel hardness, Profilometer, Manometer, Mercury, Water column, Oven for thermal tests, dynamometric balance.
N° 1 test machine AEXI for LPG Multivalves (automotive).
N° 1 test machine Lazzero for CNG Multivalves (automotive).
N° 1 laser for markings on bodies/valves.
N° 1 control appliance Climatica for temperatures tests.
N° 1 loss/leakage grader ATEQ.
Pre-setting ZOLLER for tools’ profiles measurement.
French AFNOR Standards Organization
Istitututo Marchio di Qualità
Deutscher Verein des Gas-und Wasserfaches
The Australian Gas Association
INIG – Oil and Gas Institute